DISEÑO DE SISTEMA DE RIEL

DISEÑO DE SISTEMA DE RIEL

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Gantrail ha estado diseñando, fabricando, suministrando e instalando sistemas de grúas por más de 50 años. Es el conocimiento y la gran experiencia que ha sido acumulada durante ese tiempo lo que asegura que tenemos la capacidad de asistirlo en el sistema de su sistema de riel de grúa. Nuestra reputación dentro de la industria se mantiene sin rival y está respaldada por los negocios repetidos que obtenemos. Consultores, ingenieros civiles y fabricantes de grúas y maquinaria de manipulación dependen ampliamente en nuestro conocimiento y experiencia en todos los asuntos relacionados con rieles de grúa.

Hemos encontrado casi cualquier tipo de problema que usted pudiera enfrentar y lo más probable es que ya se ha desarrollado una solución. Sin embargo, con toda la industria en evolución siempre existen nuevos retos y nuestro Departamento Técnico tiene la experiencia y conocimiento para desarrollar una solución específica para su proyecto.

Le podemos ayudar en cualquier etapa de su proyecto, desde un consultor buscando producir especificaciones para una licitación, hasta un usuario final sin o con poco conocimiento en diseño de sistema de riel de grúa buscando el desarrollo de una solución a la medida.

Nuestro Departamento Técnico puede ayudarlo con lo siguiente:

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Innovación e Inversión

Empleamos los últimos sistemas CAD 2D y 3D junto con una modelación de elementos finitos para proveer a nuestros clientes la documentación necesaria para sustentar su diseño.

Así como nuestra gama de productos estándar, también hemos diseñado e instalado soluciones de rieles de grúa a la medida para aplicaciones calificadas como nucleares y sísmicas. Entendemos los estrictos requerimientos de control de calidad para dichos proyectos y contamos con los procedimientos y procesos necesarios para asegurar que cumplimos con los requerimientos de estos proyectos mientras también satisfacemos los requerimientos del ISO 9001.

Gantrail está innovando constantemente para traer nuevos productos a la industria como lo sería la construcción de puertos y sus sistemas de riel en tierra reclamada. Nuestro programa constante de Investigación y Desarrollo asegura que avancemos continuamente.

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Crane Rails

Crane rails come in a wide range of shapes and sizes. The designs have been developed to meet individual countries requirements with some being squat and wide and others are taller and similar in shape to railway rails but they are all more robust. There are now only a few ‘families’ of rails with similar shapes and a range of sizes. Most crane rails range in head width from 45mm to 150mm. A common feature is a thick web to carry the load to the base. There are also a range of steel metallurgies. At their most basic they are made from high carbon manganese steel but some are more highly alloyed. They are all difficult to weld. Gantrail will normal comment on any chosen rail for a project or propose the most suitable choices.

Crane Rail Pads

It is an advantage if a rail can rotate a small amount around an axis along its length. This allows the rail to take up a position that matches the wheel and as a result reduces the compressive stresses in the tread of the wheel and the head of the rail. Gantrail supply steel reinforced crane rail pads that allow this. They have been proven in thousands of applications for over 50 years. They also eliminate the metal to metal contact and reduce corrosion between the rail and its support.

Crane Rail Fixing Clips

It is not practical to fasten crane rails rigidly to the support on which they are mounted. Rails need to be adjusted to the correct position and to be able to move small amounts along the support. They also need to be able to rotate about an axis along their length. But they should be fixed rigidly from significant sideways movement. Gantrail have developed a range of adjustable crane rail fixing clips for all sizes of rail. These can be fastened by means of bolting or by welding to a steel surface. Some in the range will resist the highest expected loads but other are compact and light and are for smaller applications.

Steel Soleplates & Bolts

Most sole plates look like simple plates of steel with many holes. But the challenge for the track system designer is to combine the requirements of the concrete foundations with its reinforcement and expansion joints with the needs of the rail system. Hole positioning is most important. There may be a need for rail fixed points and earthing. There is also a need for high accuracy sometimes combined with corrosion protection. Bolts for fixing sole plates need to be made such that they will not rotate on being tightened. Gantrail also supply more sophisticated system which allow for releveling a rail after installation.

Grout

The upper surface of poured concrete it very weak and will not support the loads imposed by a steel crane wheel. The surface needs to be cleared of soft material before the gap between the structural concrete and the steel sole plate.is filed with high strength grout. Gantrail supply two types of grout for the majority of applications. Some cases require the strength of an epoxy based system whereas others can accept special cement bases grouts. Smaller qualities of fast curing polyester grouts are used to secure bolts in premade holes in concrete.

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Gantrail operate worldwide with offices and distributors in most major countries. To find out more information, enquire about becoming a Gantrail partner or if you want to contact your local Gantrail representative, please click below.

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Gantrail está dedicado a compartir sus 50 años de experiencia, presentando las últimas mejoras en el diseño, instalación y soporte de interfaces de rieles de grúas que aporta a la industria.

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