Author Archives: Alex Cottrell

Remembering Warwick Faville – An Industry Pioneer

A message from Peter Bygrave, Managing Director of Gantrail, following the sad passing of Warwick Faville.

Warwick Faville was a remarkable engineer and industry pioneer whose contributions to the crane rail engineering sector continue to influence the industry today. As someone who had the privilege of working closely with Warwick for over a decade, I wanted to share some reflections on his extraordinary career and the lasting impact he made on our industry.

When I joined Gantry Railing Limited in 2001, Warwick had already been an integral part of the company for many years. Over the next thirteen years, until around 2014, we developed a close working relationship that extended far beyond the typical business partnership. Though Warwick visited our offices only two days each month, we spoke almost daily by phone, maintaining a connection that continued through regular calls and emails right up until our last conversation earlier this year.

Warwick’s professional legacy extends far beyond our shared experiences. His name appears on numerous patents for the original clips that became the foundation of our organisation’s success. These weren’t merely products of their time – the fundamental concepts of those original designs remain relevant today, forming the bedrock not only for the Gantrail portfolio, but for competitors throughout the industry who have adopted their own versions of these pioneering designs. In an industry where innovation drives progress, Warwick’s contributions laid the groundwork for everything that followed. The designs he and Ian Marchant created, laid the foundation upon which entire companies – including competitors – built their livelihoods.

Our professional relationship took us across the globe, creating memories that perfectly captured Warwick’s character and dedication to excellence. Three overseas trips stand out as particularly memorable.

In 2006, my first international trip with Warwick was to visit a Gantrail client in Pennsylvania, USA. The warm reception we received – complete with welcome signage at the client’s offices demonstrated the high regard in which Warwick was held throughout the industry. True to form, when we nearly missed our connecting flight home due to a booking mix-up, Warwick’s charm and persuasive skills helped save the day, convincing check-in staff to let us board despite our ‘no show’ status.

In 2012 we visited suppliers near to Shanghai, China. This visit showcased Warwick’s commitment to understanding every aspect of the business. Even as mobility became more challenging for him, his enthusiasm for experiencing new cultures and building relationships never wavered. The respect and regard shown to him by suppliers and customers alike was a testament to his reputation in the industry.

In 2013, our final overseas trip together took us to Salzburg, Austria, to visit a potential supplier just over the German border. We stayed in a charming riverside hotel with a rooftop bar overlooking Salzburg, though we joked that our tiny rooms resembled cleaning cupboards. A mix-up at checkout led to our client inadvertently paying for our rooms, and we departed with unexpected gifts of rucksacks, towels, and umbrellas. Years later, when I lost my umbrella, Warwick characteristically sent me his – a small gesture that perfectly captured his thoughtful nature.

Warwick Faville was more than a colleague; he was a mentor, a travel companion, and a dear friend. I can say with absolute certainty that I would not have achieved the same success in my own career without his support and mentorship. His combination of technical expertise, business acumen, and genuine care for relationships made him a respected figure throughout our industry. Whether navigating international airports, exploring new cultures, or developing groundbreaking designs, Warwick approached every challenge with professionalism, humour, and grace.

His passing is not just a personal loss, but the end of an era. The respect he commanded from customers and suppliers worldwide, the innovations he helped create, and the relationships he built will continue to influence the sector for years to come. Warwick Faville’s legacy lives on in every rail system that benefits from his contribution to those early pioneering designs, in every professional relationship built on his model of integrity and excellence, and in the memories of those fortunate enough to work alongside him.

Clydeport Ocean Terminal

Project Details

End User

Clydeport Ocean Terminal

Operator

Peel Ports Group

Contractor

Rapid Rail

Key Benefits

Future-proofed the port’s operations
Enhanced capacity to meet increased demand from cargo owners
Supported economic and employment opportunities in the Inverclyde area
Prepared the terminal for the integration of new state-of-the-art crane
Been delivered within budget and agreed timescales

As part of a major infrastructure and modernisation project at the Ocean Terminal in Greenock, Peel Ports was faced with upgrading an aging and deteriorating quayside crane rail system. The existing infrastructure needed to be brought up to standards that would comply with the operating tolerances required for two new £25 million ship-to-shore cranes. Initial surveys and assessments revealed that simple remedial works would not suffice – a full redesign and re-rail was necessary.

This represented a significant challenge as:
• The port remained operational throughout the project
• The terminal handles approximately one-third of all containers entering Scotland
• Work needed to be completed in phases to minimise disruption
• The project was part of the largest single investment for the container terminal since operations began in 1969.

The Gantrail Solution
Rapid Rail, the lead contractor for this project, subcontracted Gantrail specifically for the supply of critical components including clips, pads, sole plates, and anchor bolts. The Gantrail system was specified for this critical infrastructure project due to its proven reliability and specialised design capabilities.

Working closely with installation partner Rapid Rail, Gantrail provided:
• High-performance crane rail components engineered to meet the precise specifications of the new ship-to-shore cranes
• Technical expertise from tender stage through to delivery
• Consistent quality materials with reliable lead times
• Assistance in providing a specialised galvanised angle design incorporated into the system to allow for concrete reinstatement as required by the client.

Implementation
The project was executed in carefully planned phases to accommodate the operational requirements of the busy port facility. Rapid Rail managed the installation process, working through challenging Scottish winter conditions while maintaining strict construction timelines. The full replacement of the quayside rails began in late 2023, with teams navigating unexpected site issues typical of major infrastructure projects.

Jamie McGilvray, Director at Rapid Rail comments “Working at a busy Port always brings challenges and it has been no different working at Clydeport. We began the full replacement of the quayside rails in late 2023 and have had to contend with the Scottish winter, tight construction programmes and the unexpected site issues that major projects throw up. Working with Gantrail has once again provided us with the continuity in service and specialist products that we have come to expect. We have worked together closely from tender stage on the technical aspects of the project through to delivery, and the quality of the materials and lead times have always been consistently good. This has allowed us to be able to effectively plan our resources and installation timescales – resulting in another successful project installing Gantrail products.”

The Benefits
The modernised crane rail system has successfully:

  • Future-proofed the port’s operations
  • Enhanced capacity to meet increased demand from cargo owners
  • Supported economic and employment opportunities in the Inverclyde area
  • Prepared the terminal for the integration of new state-of-the-art cranes
  • Been delivered within budget and agreed timescales

James McSporran, Director of Clydeport at Peel Ports Group agrees, “The arrival of our new cranes later this year represents a really important milestone in the history of Clydeport. They will be key in future-proofing the port, as well as helping us meet increased demand from cargo owners and fostering continued economic and employment opportunities in the Inverclyde area.”

“Gantrail is committed to building successful industry partnerships and this project is a great example of this” says Malcolm Gray, Gantrail Estimating and Contracts Director. “Being invited by Rapid Rail to participate in the project is indeed flattering and gave us the opportunity to bring our experience and knowledge to aid in the execution of the overall project to the client’s satisfaction.”

Team Gantrail: Building Success Through Collaboration

Teamwork and collaboration continue to be key drivers of the Gantrail brand, our purpose and our approach. Last week’s sales meeting and team away day provided valuable opportunities to strengthen these connections and align our efforts.

As Managing Director Peter Bygrave explains “Last week, we had a truly productive and inspiring couple of days at Gantrail. Our quarterly sales meeting allowed the team to reflect on our first quarter and strategize for the months ahead. We’re optimistic about the exciting projects we’re working on with our global distributors and remain confident in the trust our customers place in our products and service.

The following day, we brought the whole company together for some well-deserved team building—a fantastic mix of clay pigeon shooting, lunch, crazy golf, and a quiz. It was the perfect opportunity to unwind, foster collaboration, and strengthen relationships across the business. The feedback has been overwhelmingly positive, and it’s clear our team spirit is stronger than ever! A big thank you to everyone who participated and made these events such a success. Here’s to continuing to achieve great things together in 2025!”

GANTRAIL CONTINUES TO INVEST IN TALENT, BUILDING SUCCESSFUL CAREER PATHWAYS FOR THE TEAM

Our greatest asset is our people. We’re committed to nurturing talent, recognising excellence, and creating meaningful career paths that allow our colleagues to grow and thrive. So, it’s wonderful to share the news of Jonathan Wade’s well-deserved promotion to Estimating Manager.

Since joining the Gantrail team a couple of years ago, Jonathan has consistently demonstrated outstanding technical expertise, leadership capabilities, and an unwavering commitment to excellence. His progression from Sales Coordinator to Estimating Manager exemplifies the growth opportunities we strive to create within our team, retaining real talent and building careers for life.

Speaking of the promotion, Jonathan’s Manager, Malcolm Gray, Contracts and Estimating Director, says “Jonathan has integrated himself into the company with particular ease and is certainly making his mark with a welcome level of conscientiousness and hard work, which is justly rewarded.”

And what does Jonathan think of his achievement? “I am delighted to have the opportunity to take on the role of Estimating Manager, using my experience from the last 16 months in the company to help expand the Estimating Team and continue to improve our customer service and enquiry response levels.”

Please join us in congratulating Jonathan on this milestone. We’re excited to see him excel in this new chapter of his Gantrail career.

#Cranerail #Expertise #ProfessionalDevelopment #Leadership

TOC Europe 2024 set a strong foundation for innovation and connection

Having just returned from a highly worthwhile few days in Rotterdam at TOC Europe 2024, I would like to say thank you to the many people who visited our stand and took the time to meet with our teams.

The three-day exhibition was incredibly busy, and we thoroughly enjoyed the high level of interest in our problem-solving products and some interesting and engaging discussions with customers, partners, and fellow sector specialists. A special thanks goes out to everyone who participated in our product naming competition by submitting their business cards. The votes have been counted, and we will be announcing both the new product name and the competition winner shortly.

This year’s event was another fantastic experience and the first where we showcased our new stand which was a real hit with visitors. We received a lot of positive feedback, especially regarding our evolutionary new Boom Hinge System which we chose to launch at the show.   Attendees appreciated how our innovative design can help address their problems and prolong the life of their short rail systems. We look forward to engaging with our customers in the coming months as we bring this product to market.

We’re committed to providing innovative solutions and maintaining strong relationships with our customers. We are excited about the future and the opportunities to continue delivering exceptional products and services, and forums such as TOC give us a great platform, from which to do this. All in all, it was the perfect three days, and we’re already looking forward to the next event.

Many thanks

Peter Bygrave